Mechanical
Engineering:
Software Tools
- Solid Works
-
AutoCAD
Production Systems Incorporated has created an
extensive library of standard engineering blocks that is
integrated into these Mechanical Engineering Software tools.
These libraries along with highly talented and experienced
engineers allow Production Systems Incorporated to design
projects quickly and accurately. This reduces delivery times
and start-up times, making deliveries of complex projects much
shorter than our competitors!!!!
Controls
Engineering:
PLC's
- Allen Bradley
- Siemens
-
Modicon
- GE
- Omron
High Level Programming
Languages:
- C
- C++
- Visual C++
- Visual
Basic
Production Systems Incorporated has developed
Software and Hardware control blocks that can easily move from
one Controls platform to another. This Hardware and Software
Engineering method allows Production Systems Incorporated to
accommodate any controls platform a client will
require.
Manufacturing:
Production
Systems Incorporated has a full line machine and assembly shop
on-site. We have CNC mills, lathes, and grinders as well as
other machining equipment that is needed to manufacture custom
components for its clients. Our Assembly shop is designed to
effectively build, test and run-off the client's project
on-site. Production Systems Incorporated adheres to the
highest manufacturing and assembly standards in the industry.
Our run-off and project acceptance procedures are second to
none!!! With these procedures and practices the client is
guaranteed a high quality and trouble-free system.
Project Management:
Software
Tools:
- Microsoft Project Manager
From the
initial concept phase through delivery and setup on your floor
each step in the designing and building of your equipment is
planned. Realistic time lines are developed and closely
monitored. Progress is continually reviewed to minimize
potential delays or to meet aggressive delivery schedules.
Timely, detailed updates are communicated to you during the
entire
project.
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Our Minimum System Acceptance
Procedures:
50/20 Dry Run
A 50-hour runoff test
is required for robotic and custom automation products. The
OEM's test data may be used in lieu of on-site test when
approved by the customer. A 20-hour continuous dry run is
required for all machinery and equipment within the system.
The following guidelines will be followed during test
runs:
•Test runs will be performed at Production
Systems Incorporated’s facility, or as directed by the
customer.
•Customer personnel will be on site at the start
of the test run unless customer waives this
requirement.
•Production Systems Incorporated will provide
necessary resources to run and service the machinery during
test run.
•Production Systems Incorporated will be
responsible for all components during test.
•Time required
for the test run is included in the delivery
schedule.
•Failure during the test run will require a
restart of the 20-hour run unless waived by the
customer.
Phase 1 of Initial Process Performance –
Preliminary Evaluation
•A sample run will be the first
formalized process evaluation with approved parts.
•This
test is primarily for the benefit of Production Systems
Incorporated and may be performed without customer
representation.
•All parts will be identified by sequence
and be available for review by the customer.
Phase
2 of Initial Process Performance – Pp
•Pp is a measure
of process performance irrespective of tolerance
location.
•This evaluation will be conducted at Production
Systems Incorporated.
•The customer will specify the
following requirements:
oSample size /
type
oFrequency
oTotal quantity
oCustomer
representation requirements
oAcceptance
criteria
Phase 3 of Initial Process Performance –
Ppk
•Ppk is a measure of process performance and how it
relates to tolerance location while considering tolerance
width.
•This evaluation will be conducted at Production
Systems Incorporated.
•The customer will specify the
following requirements:
oSample size /
type
oFrequency
oTotal quantity
oCustomer
representation requirements
oAcceptance
criteria
Reliability
Projection of machinery
reliability is the final part of the pre-delivery acceptance
procedure.
Production Systems Incorporated will demonstrate
through documented reliability and maintainability engineering
analysis that equipment is designed and built to the specified
reliability requirement.
Repeat 20-Hour Dry
Run
To verify the as-installed condition of the
equipment the system must cycle at production speeds
continuously for 20-hours.
Short Term Process
Study
This check is to be performed under production
conditions. Data from this Short Term Process Study is to be
collected and recorded. The customer may specify specific data
summarization.
Long Term Process Study
This
study is to be performed at the customer plant per the
individual plant’s requirements.
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